Toriodal Transformer
- Unique closed magnetic circuit design
- High efficiency, low energy consumption
- Compact size, lightweight, low noise, low vibration
- Low temperature rise, long service life
- Certified with UL/CB/CE/ERP/RoHS/REACH/GS/SAA
- Fast delivery time, 5-7 days for sample orders
- Professional ODM/OEM capabilities
Power Supply Supplier & Manufacturer
Relipower is a professional power supply manufacturer in China since 1995. We specialize in wholesale production for global brands and distributors. Our product range includes toriodal transformer, din-rail power supply, led driver, power module and universal power supply. All products are certified by UL/CE/UKCA/ROHS/GS standards, OEM/ODM available.
What is a
toroidal transformer?
Why Choose Toroidal Transformer?
Ultra-Low Noise & EMI
Uniform core winding virtually eliminates stray magnetic fields and audible hum. Ideal for medical equipment, audio systems, and sensitive instrumentation where electromagnetic interference cannot be tolerated.
High Efficiency, Low Heat
Compact & Light weight Design
Superior Power Density
Fast, Flexible Installation
Lower Total Cost of Ownership
Toroidal Transformers for Power Applications
Marine & Offshore Systems
UPS & Battery Backup Systems
Power Transmission & Distribution
Audio & Professional Sound Equipment
Industrial Automation & Control Panels
Medical & Laboratory Equipment
Wholesale Toroidal Transformer by Types
- Core Materials: Silicon steel (M4, M5, M6), amorphous alloy, nanocrystalline cores optional for ultra-low losses;
- Power Ratings: 15VA, 30VA, 50VA, 80VA, 100VA, 120VA, 160VA, 200VA, 300VA, 500VA, 800VA, 1000VA, 1500VA, 2000VA, 3000VA, 5000VA optional;
- Core Diameters: 40mm, 50mm, 65mm, 80mm, 90mm, 105mm, 120mm, 130mm, 150mm, 180mm, 200mm, 220mm outer diameter optional;
- Insulation Classes: Class B (130°C), Class F (155°C), Class H (180°C) temperature ratings to match industrial and medical safety requirements.
- Every toroidal transformer features epoxy-sealed terminals and mounting brackets, ensuring straightforward installation and long-term reliability in demanding environments.
- Efficiency ratings: Up to 95% typical efficiency, low no-load losses under 2W for energy-saving compliance, ultra-low EMI with less than 5mG stray field at 5cm distance.
Toroidal Transformer 20-5000W
| Model | Power (max) | O.D | I.D | H | Weight | converntional base size | Mounting Hole distance | limit parameter Minimum height | Limit parameter Minimum diameter | MOQ | Certificate |
|---|---|---|---|---|---|---|---|---|---|---|---|
| RELI-20W | 20W | 75mm | 40mm | 35mm | 0.6kg | 70*70mm | 60*60mm | 18H*90mm | 68 O.D*35mm | 500 | UL,,CE,Rosh,CQC |
| RELI-30W | 30W | 80mm | 40mm | 35mm | 0.8kg | 80*80mm | 70*70mm | 20H*90mm | 70O.D*35mm | 500 | UL,,CE,Rosh,CQC |
| RELI-40W | 40W | 90mm | 42mm | 36mm | 1.0kg | 90*90mm | 78*78mm | 25H*90mm | 70O.D*35mm | 500 | UL,,CE,Rosh,CQC |
| RELI-50W | 50W | 90mm | 40mm | 36mm | 1.1kg | 90*90mm | 78*78mm | 500 | UL,,CE,Rosh,CQC | ||
| RELI-60W | 60W | 95mm | 42mm | 42mm | 1.2kg | 90*90mm | 80*80mm | 25H*95mm | 72O.D52mm | 500 | UL,,CE,Rosh,CQC |
| RELI-70W | 70W | 100mm | 44mm | 42mm | 1.4kg | 100*100mm | 90*90mm | 27H*100mm | 78O.D52mm | 500 | UL,,CE,Rosh,CQC |
| RELI-80W | 80W | 105mm | 44mm | 42mm | 1.6kg | 100*100mm | 90*90mm | 27H*100mm | 78O.D52mm | 500 | UL,,CE,Rosh,CQC |
| RELI-100W | 100W | 110mm | 45mm | 45mm | 1.6kg | 500 | UL,,CE,Rosh,CQC | ||||
| RELI-105W | 105W | 110mm | 46mm | 54mm | 1.6kg | 100*100mm | 90*90mm | 32H*116mm | 82O.D*52mm | 500 | UL,,CE,Rosh,CQC |
| RELI-120W | 120W | 115mm | 46mm | 55mm | 1.48kg | 100*100mm | 90*90mm | 32H*116mm | 82O.D*52mm | 500 | UL,,CE,Rosh,CQC |
| RELI-150W | 150W | 115mm | 56mm | 56mm | 2.5kg | 120*120mm | 110*110mm | 500 | UL,,CE,Rosh,CQC | ||
| RELI-160W | 160W | 110mm | 45mm | 45mm | 1.9kg | 120*120mm | 110*110mm | 32H*124mm | 92O.D*58mm | 500 | UL,,CE,Rosh,CQC |
| RELI-200W | 200W | 110mm | 46mm | 54mm | 2.3kg | 120*120mm | 110*110mm | 32H*134mm | 96O.D*58mm | 500 | UL,,CE,Rosh,CQC |
| RELI-260W | 260W | 115mm | 46mm | 55mm | 2.6kg | 120*120mm | 110*110mm | 35H*134mm | 98O.D*63mm | 500 | UL,,CE,Rosh,CQC |
| RELI-300W | 300W | 120mm | 46mm | 55mm | 2.9kg | 120*120mm | 110*110mm | 36H*147mm | 107O.D*63mm | 500 | UL,,CE,Rosh,CQC |
| RELI-360W | 360W | 125mm | 50mm | 63mm | 3.7kg | 120*120mm | 110*110mm | 40H*152mm | 113O.D*73mm | 500 | UL,,CE,Rosh,CQC |
| RELI-400W | 400W | 130mm | 50mm | 64mm | 4.1kg | 140*140mm | 130*130mm | 42H*160mm | 115O.D*78mm | 500 | UL,,CE,Rosh,CQC |
| RELI-500W | 500W | 135mm | 50mm | 65mm | 4.6kg | 140*140mm | 130*130mm | 46H*160mm | 120O.D*78mm | 500 | UL,,CE,Rosh,CQC |
| RELI-600W | 600W | 140mm | 42mm | 63mm | 5.2kg | 140*140mm | 130*130mm | 50H*170mm | 126O.D*78mm | 500 | UL,,CE,Rosh,CQC |
| RELI-700W | 700W | 145mm | 45mm | 66mm | 5.7kg | 140*140mm | 130*m130mm | 500 | UL,,CE,Rosh,CQC | ||
| RELI-800W | 800W | 157mm | 45mm | 67mm | 6.6kg | 160*160mm | 150*150mm | 52H*175mm | 135O.D*85mm | 500 | UL,,CE,Rosh,CQC |
| RELI-1000W | 1000W | 164mm | 52mm | 75mm | 8.2kg | 160*160mm | 150*150mm | 55H*190mm | 140O.D*92mm | 500 | UL,,CE,Rosh,CQC |
| RELI-1200W | 1200W | 178mm | 55mm | 80mm | 10.0kg | 180*180mm | 170*170mm 150*150mm ˫?? | 60H*210mm | 150O.D*92mm | 500 | UL,,CE,Rosh,CQC |
| RELI-1500W | 1500W | 190mm | 58mm | 80mm | 12.0kg | 180*180mm | 170*170mm 150*150mm ˫?? | 60H*220mm | 160O.D*95mm | 500 | UL,,CE,Rosh,CQC |
| RELI-2000W | 2000W | 200mm | 58mm | 85mm | 14.9kg | 200*200mm | 190*190mm 170*170mm ˫?? | 60H*235mm | 174O.D*100mm | 500 | UL,,CE,Rosh,CQC |
| RELI-2500W | 2500W | 220mm | 58mm | 85mm | 18.0kg | 220*220mm | 210*210mm 190*190mm ˫?? | 500 | UL,,CE,Rosh,CQC | ||
| RELI-3000W | 3000W | 230mm | 65mm | 90mm | 22.0kg | 220*220mm | 210*210mm 190*190mm ˫?? | 500 | UL,,CE,Rosh,CQC | ||
| RELI-4000W | 4000W | 245mm | 65mm | 95mm | 27.0kg | 240*240mm | 230*230mm 210*210mm ˫?? | 500 | UL,,CE,Rosh,CQC | ||
| RELI-5000W | 5000W | 255mm | 65mm | 100mm | 32.0kg | 240*240mm | 230*230mm 210*210mm ˫?? | 500 | UL,,CE,Rosh,CQC |
Product Video
How to Manufacture Toroidal Transformers?
01
Core Preparation
02
Primary Winding
03
Secondary Winding
Secondary coils are wound using the same precision method as primary windings. Multiple taps or outputs are configured per customer specifications during this stage.
04
Insulation & Taping
Primary windings are secured with Mylar tape for electrical isolation. Polyester film layers provide additional protection between primary and secondary windings.
05
No-Load Testing
Every transformer undergoes electrical testing to verify voltage ratios, winding resistance, and insulation integrity. Units failing specifications are rejected at this stage.
06
Aging Testing
Undergoes a continuous 48-hour operational test in an aging chamber to verify its stable and reliable performance under fluctuating temperature and humidity conditions. Pass vibration and shock resistance tests.
07
Final Assembly & QC
Mounting hardware is installed, and units receive final inspection for mechanical defects. Each transformer is labeled with specifications and test data before packaging.
08
Packaging
Select corrugated boxes made from pressure-resistant and moisture-proof materials,
paired with custom inner liners such as foam or EPE to secure products, minimize movement, and significantly reduce damage rates.
How to Install Toriodal Transformer ?
Turn Off Main Power Supply
Remove Existing Connections
Ensure Adequate Ventilation
Installation the DIN rail
Connect Load Cables First
Verify Output Voltage
Establish Proper Ground Connection
Restore Power & Test Operation
Need professional support?
Solution 1
Marine Power Systems
Solution 2
UPS & Backup Power Systems
Modern UPS control strategies leverage transformers for dynamic power allocation. By analyzing load demand, battery status, and environmental conditions, transformer-integrated systems optimize energy distribution automatically. This includes adjusting battery charging/discharging rates, balancing power sources efficiently, and ensuring seamless transitions between grid, generator, and battery power without interruption.
Custom
Toridal Transformer
Customization
for Voltage and Current
Customization
for Medical technology
Model No.
Phase
Power
Primary Voltage
Secondary Voltage
Secondary Current
No.of Inputs
Frequency
Leakage current
Cable Specification
Logo
Why Wholesale Toroidal Transformers
in Bulk from us?

Professional Manufacturing
With over 30 years of experience in power supply production, Relipower manages every step in-house — from Injection Molding and PCB processing to final assembly and testing. Each unit follows strict quality standards and international safety certifications for consistent performance.

OEM & ODM Customization
We provide full customization for logo, packaging, dimensions, voltage, and energy efficiency. Whether you’re a retailer, brand owner, or project contractor, our engineers help tailor designs that fit your exact market needs.

High-Flux Magnetic Core
Our high flux toroidal core combined with a unique edge chamfer design in China, providing you with excellent performance and efficiency. This iron core gives it excellent magnetic permeability, which can effectively conduct magnetic flux and reduce energy loss

Energy Efficiency & Safety
Every model is tested under full load to ensure stability, low power consumption, and safe operation. All units include built-in overheat protection, grounding, and temperature control systems.

Global Supply Capability
Relipower supports large-scale production and flexible order volumes with reliable export logistics to North America, Europe, and other major markets. We guarantee stable lead times and secure packaging for international shipping.

Marketing & Technical Support
Beyond manufacturing, our team provides product training, catalog materials, installation guidance, and marketing visuals to help distributors and partners succeed in local markets. We grow with your business, offering continuous after-sales and customization support.
Quality Control &
Testing Process
Electrical & Safety Tests
Material Inspection
Assembly Check
Performance & Visual Check
Aging & Reliability Test
Final Inspection
Our Certification
Let’s Collaborate:
Receive a Custom Quote for Your Wholesale Business Now.

sales@relipowertech.com/ jacky.huang@relipower.com

+86 15858425818
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Toroidal transformer vs. conventional transformer
Frequently Asked Questions
Business & Trade FAQs
Q1: What is your minimum order quantity (MOQ)?
Q2: Do you support OEM / ODM servic
Q3: What is the lead time?
Standard models: around 20 days.
Customized models: 45–60 days depending on complexity.